| INFORMATION & GUIDLINES FOR INSTALLATION OF QUARTZITE
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TOOLS
The proper choice of tools and implements is very important:
angle grinder machine or water jet cutting table with
diamond blades, notched trowel, spirit level, and white
rubber mallet, rubber trowel for grouting, cross-spacers for
joints and mixing vessels for adhesive preparation.
SUBSTRATES
All substrates should be firmly fixed, flat, clean, dry and
free of contaminants such as dust, oil, paint, sealers etc.
to ensure proper adhesion. Painted surfaces must be scuffed
or sanded for the product and adhesive to bond correctly.
Wet areas need special attention and require appropriate
substrates, e.g. concrete, cement boards (compressed sheet),
and/or treated plywood. The use of reinforced waterproof
membranes is suggested, and in the case of floors, a fall to
the drainage point of no less than two inches. The use of
metal lathing is recommended for larger heavier stones to
ensure maximum support of the structure.
WATERPROOF MEMBRANES
Waterproof membranes prevent leakage of water through to the
sub-floor framing and/or habitable spaces below. Particular
attention must be paid to carrying the membrane up the wall,
outside shower boxes, installation of bond breakers and
sealing around penetrations. It is strongly recommended that
membrane systems be used in all wet areas. Some systems
involve the use of a primer.
ADHESIVE
The adhesive type must be chosen in relation to the material
absorption and the substrate properties. Follow the adhesive
manufacturer’s instructions carefully. The manufacturer's
literature will explain if the adhesive product is suitable
for interiors and/or exteriors, as well as walls and floors.
Most mortars (multi-purpose and polymer modified thinsets)
are adequate for installing natural stones. A cement-based
adhesive is generally suitable on masonry substrates where
no movement is anticipated. Where slight movement could
occur through thermal or pedestrian loads, a modified cement
adhesive should be used as a minimum. A bonding agent is
recommended for larger heavier stones.
It is very important that each stone is embedded in the
adhesive. To make sure there is 100% coverage, you can tap
the stones into the adhesive with a rubber mallet.
GROUTING
The grouting process consists of filling the space between
pieces, better known as joints. The installation joints must
be clean and free of bonding Products, traces of dirt and
grime. This way, adherence of grout will be improved and
more effective.
Grout may not be necessary depending on the method of
installation and the type of stone you are using. If using a
tile with a rectified edge, a non-sanded grout will be
suitable, as typically those grout joints will be 1/8“ or
smaller. You also have the option of creating a butt-joint
installation. It is important to wait the interval
recommended by the adhesive manufacturer before grouting to
minimize dirt ingress between the tiles and avoid the
opportunity for dislodging of the tiles.
The grouting material should be applied 24/48 hours after
the covering application, in order to help the evaporation
of the water used to prepare the bonding mixture. This way
is possible to avoid moisture stains that might end up
causing efflorescence pathologies.
SEALANTS
To prevent possible staining and discoloration we recommend
sealing all stone tiles BEFORE installation and AFTER
grouting. Due to the porosity of this product, multiple
applications may be necessary.
BEFORE applying sealant, wash the tiles and let dry for
24-48 hours. This will ensure that moisture is not present
under the surface of the tile. Failure to allow tiles to dry
completely before application will result in permanent
discolorations. We recommend testing all sealants on a
single tile before application. There are various products
available on the market, however, we recommend contacting
your nearest tile supplier for the most appropriate sealer
for your application.
You can change the look and colour of the stones depending
on the sealer you select ranging from colour enhancement, to
different levels of gloss finishes, or just leaving them
natural. Whenever using sealants and acids, please ensure
that you follow the manufacturer’s recommended method of
application.
PROTECTION
In case of laying polished or honed floor coverings, it is
advisable to protect the surface until the building work is
over. This is mainly not to damage the material and make the
cleaning easier.
CARE & CLEANING
Stone must be regularly cleaned and maintained to extend the
life and beauty of the installation. The stones can be
cleaned with a neutral mild detergent, or a PH neutral
cleaner specifically for natural stones. All natural stones
are porous and have different levels of water absorption and
therefore staining may occur in different degrees if the
stone is left unsealed. Consequently, any spills should be
cleaned quickly to lessen the degree of the stain. For tiles
in high traffic areas, keep surfaces clean from abrasive
dirt. Do not use abrasive cleaners, powders, scouring pads,
steel wool or sandpaper. Do not let soap, bleach or other
cleaning solutions set on the surface.
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